[Knowledge] Application analysis and programming skills of welding robot

Since the creation of the first industrial robot in the early 1960s, industrial robots have shown great vitality. In just over 40 years, industrial robot technology has developed rapidly, and industrial robots have been It has been widely used in the production of industrialized countries. At present, industrial robots have been widely used in the automotive and auto parts manufacturing, machining, electrical and electronics, rubber and plastics, food, wood and furniture industries. In industrial production, industrial robots such as welding robots , assembly robots , painting robots, and handling robots have been widely used. This article focuses on welding robots.

Welding Robot

The welding robot is an industrial robot engaged in welding (including cutting and spraying). It mainly consists of two parts: robot and welding equipment. Among them, the robot is composed of the robot body and the control cabinet (hardware and software); and the welding equipment, such as arc welding and spot welding, is composed of welding power source (including its control system), wire feeder (arc welding), welding torch ( Pliers and other parts. For intelligent robots , there should also be a sensing system such as a laser or camera sensor and its controls.

1. Features of spot welding robot

Since the integrated welding tongs are used and the welding transformer is mounted behind the welding tongs, the transformer of the spot welding robot must be miniaturized as much as possible. For transformers with smaller capacity, 50Hz power frequency AC can be used. For transformers with larger capacity, the industry has begun to use inverter technology to change the 50Hz power frequency AC to 600~700Hz AC, which reduces and reduces the volume of the transformer. After the pressure change, it can be directly welded with 600-700 Hz AC, or it can be re-rectified twice, with DC welding, and the welding parameters are adjusted by the timer. At present, the new timer has been computerized, so the robot control cabinet can directly control the timer without an additional interface. The welding tongs of the spot welding robot, the electric servo spot welding tongs, the opening and closing of the welding tongs are driven by the servo motor , the code disc feedback, so that the opening degree of the welding tongs can be arbitrarily selected and preset according to actual needs, and between the electrodes The pressing force can also be adjusted steplessly.

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