Application of Analog Signal Sensors in Field Monitoring and Control of Modern Factory

Application background:

Hubei Yuyuanyuan Biotechnology Co., Ltd. is a professional company that produces starch sugar and has an annual output of 100,000 tons of preserved fruit syrup. In order to increase production, the second phase of the project will be expanded. The goal of its automated monitoring system is to increase the level of equipment automation. Satisfy the normal operation monitoring and control of the equipment, abnormal operation of the equipment and automatic handling of accident conditions, etc.; realize the quality of the production operation and improve the economic type of the production process; improve the working efficiency of the operating personnel and meet the requirements of the production all-round duty; Use optimized control strategies to increase production efficiency and reduce energy consumption.

On-site requirements:

On-site requirements: The modern plant has a high requirement for the system control of the production operation system of the enterprise and the integrated automatic control and information management system. It is particularly important to establish a control system with process level and operation level. In the automatic control system of the chemical plant, It is required to carry out real-time monitoring of on-site pipeline pressure, temperature, flow, and tank fluid level, as well as on-site motor operation, valve switching status and other real-time monitoring, and centralized management of flowmeter, pipeline pressure, temperature, and liquid level data. Analyze the operating status of the site, test data is transmitted to the data management center, the system implements data acquisition, real-time data and historical data display, curves, on-site alarms, etc., through the automatic control of electromagnetic valves, abnormal alarm to remind people on duty.

system framework:

Siemens PLC, module acquisition, pressure sensor, JDR level gauge

An Introduction:

The site uses JYB-KO-HAG series of pressure sensors, JWB/P series temperature sensors, LWGY turbine flow meters, KLDL electromagnetic flow meters, JDR level transmitters, pressure plus heat sinks, all output signals are 4-20ma. It is collected by Siemens PLC module and transmitted to the central control system. The software adopts Kingview and has the functions of real-time data, historical data, curve query, etc., as well as real-time control of field devices.

Product advantages:

The pressure sensor and heat sink increase the applicable range of temperature. The JDR level gauge has anti-corrosion function and can be suitable for the customer's on-site anti-corrosion environment. The sensor signal output is 4-20ma, simple and stable, and easy to maintain. Our company offers a complete range of products to facilitate customers to purchase; cost-effective relative to other companies have certain advantages. The products of Wuhan Songye Instrument Co., Ltd. selected by customers for the first phase of the product have some problems in operation.

Live picture:

Siemens PLC, module acquisition, pressure sensor, JDR level gauge

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